Smoked Shotgun Shells – Irresistible Beef Bacon-Wrapped Appetizers
Smoked Shotgun Shells are more than just a dish; they’re an experience, a culinary adventure that’s guaranteed to impress. If you’re looking for a show-stopping appetizer or a truly memorable main course that sparks conversation, then look no further. These aren’t your average jalapeño poppers. What makes smoked shotgun shells so incredibly beloved is the perfect symphony of textures and flavors: the tender, smoky casing, the creamy, savory filling, and that irresistible kick of cheese and seasoning. They’re deceptively simple to make yet deliver a complex, deeply satisfying taste that keeps everyone reaching for more. We’re diving into how to create these legendary bites, transforming simple ingredients into something truly extraordinary. Get ready to elevate your grilling and smoking game!
Why you’ll love making these:
The magic lies in the preparation and the smoky infusion that permeates every bite. People adore them because they offer a unique twist on familiar flavors, presenting a visually striking and incredibly delicious appetizer that’s perfect for game days, parties, or just a fun weekend cookout. They’re a crowd-pleaser, no doubt about it!

Smoked Shotgun Shells
Get ready for a flavor explosion that’s as fun to make as it is to eat! Smoked Shotgun Shells are a seriously delicious appetizer or snack that combine the savory goodness of stuffed pasta with the smoky, crispy perfection of beef bacon. They’re often called “shotgun shells” because, well, when you wrap them in beef bacon, they have a striking resemblance to the casings! This recipe is relatively straightforward, but the payoff is huge – expect rave reviews from anyone lucky enough to snag one. Let’s dive into what you’ll need and how to bring these beauties to life.
Ingredients:
Preparing the Meat Mixture
The heart of our shotgun shells lies in this incredibly flavorful meat filling. It’s a delightful blend of beef and sausage, packed with aromatic onions and a kick of spice.
1. First, in a large skillet over medium-high heat, brown the ground beef and hot Italian sausage. Break up the meat as it cooks, ensuring it’s evenly browned. Once cooked through, drain off any excess grease. This is crucial for a less greasy final product.
2. Add the finely diced medium onion to the skillet with the drained meat. Cook until the onion is softened and translucent, which usually takes about 5-7 minutes. This process not only softens the onion but also allows its natural sweetness to develop and meld with the meat.
3. Now, let’s get this mixture seasoned! Stir in the Slap Ya Mama seasoning, garlic powder, black pepper, and red pepper flakes. Mix thoroughly to distribute the spices evenly. Cook for another minute or two, allowing the spices to bloom and release their incredible aromas. This step really intensifies the flavor profile.
4. Remove the skillet from the heat. Stir in the shredded sharp cheddar cheese and the softened cream cheese. Mix until both cheeses are melted and fully incorporated into the meat mixture, creating a creamy, cohesive filling. Finally, stir in the finely diced jalapeno. For a milder heat, you can remove the seeds and membranes from the jalapeno before dicing. This creamy, cheesy, spicy mixture is going to be the star of our shotgun shells!
Assembling the Shotgun Shells
This is where the magic really starts to happen. We’re going to stuff those manicotti shells and get them ready for their beef bacon blanket.
5. Cook the manicotti shells according to the package directions, but slightly undercook them. We want them to be pliable enough to stuff but still have a good bite after smoking. Once cooked, drain them and rinse them with cool water. This stops the cooking process and prevents them from sticking together.
6. Now, let’s assemble! Take one manicotti shell at a time. Using a small spoon or a piping bag (if you have one, it makes this step much cleaner!), stuff each shell generously with the prepared meat and cheese mixture. Don’t be shy; pack it in there! You want a good amount of filling in every shell.
Wrapping and Smoking
The final frontier: wrapping these beauties in beef bacon and giving them that irresistible smoky flavor.
7. Prepare your smoker. Aim for a temperature of around 225-250°F (107-120°C). This low and slow method is perfect for cooking beef bacon until it’s wonderfully crispy without drying out the pasta or the filling.
8. Now for the beef bacon! Take your beef beef bacon and wrap one strip around each stuffed manicotti shell, overlapping slightly to fully enclose it. It’s like giving each shell a cozy, savory blanket. You might need to use toothpicks to secure the beef bacon ends, especially if your beef bacon strips are a bit short. Don’t worry if you need to use more beef bacon than the package suggests; you want good coverage.
9. Place the beef bacon-wrapped manicotti shells directly on the smoker grates. Ensure they have a little space between them so the smoke can circulate evenly. Smoke for approximately 2 to 3 hours, or until the beef bacon is cooked to your desired level of crispiness and the internal temperature of the meat mixture reaches at least 165°F (74°C). The exact smoking time will depend on your smoker and the thickness of the beef bacon.
10. During the last 30 minutes of smoking, brush the shotgun shells generously with your favorite barbecue sauce. This will create a beautiful glaze and add another layer of sweet and tangy flavor. Continue smoking until the barbecue sauce is caramelized and sticky.
11. Once they’re done and have that perfect smoky aroma and crispy beef bacon exterior, carefully remove the Smoked Shotgun Shells from the smoker. Let them rest for a few minutes before serving. This allows the filling to settle and makes them easier to handle. Serve hot and get ready for the compliments! These are truly a crowd-pleaser.

Conclusion:
So there you have it – the ultimate guide to creating your own Smoked Shotgun Shells! This recipe truly shines because of its incredible flavor combination: the savory ground meat, the creamy cheese filling, and that irresistible smoky char from the grill. They’re surprisingly easy to make, yet they deliver a punch of deliciousness that will impress any crowd. I love serving these as a standout appetizer at barbecues, tailgates, or even just a casual get-together with friends. They also make a fantastic, hearty snack!
Don’t be afraid to get creative with variations! You can swap out the cheese for a spicy pepper jack or a sharp cheddar. Add a bit of finely diced jalapeño to the meat mixture for an extra kick, or even mix in some crum extractbled beef bacon for ultimate indulgence. The possibilities are endless, and the results are always rewarding. I highly encourage you to give these Smoked Shotgun Shells a try. You won’t regret the smoky, cheesy, meaty goodness!
Frequently Asked Questions:
Can I make these ahead of time?
Yes, you absolutely can! You can prepare the filling and stuff the pasta shells earlier in the day. Store them covered in the refrigerator. When you’re ready to cook, simply follow the smoking instructions. You might need to add a few extra minutes to the smoking time if they’re coming straight from the fridge.
What kind of pasta works best for Smoked Shotgun Shells?
Jumbo pasta shells, also known as conchiglioni, are the ideal choice. Their large, hollow shape is perfect for stuffing with the savory filling and holding all that deliciousness together as they smoke. Make sure to cook them al dente before stuffing, as they will continue to cook on the smoker.
How do I ensure the pasta shells don’t dry out on the smoker?
To prevent drying, you can lightly spray the shells with cooking oil before placing them on the smoker. Alternatively, after stuffing, you can brush them with a little olive oil or melted butter. Another great tip is to ensure your smoker maintains a consistent temperature and has plenty of moisture. Some people like to place a pan of water or apple cider in their smoker while cooking.

Smoked Shotgun Shells
A savory and spicy appetizer featuring manicotti shells stuffed with a seasoned meat mixture, wrapped in beef bacon, and smoked until tender. Perfect for game day or gatherings.
Ingredients
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2 (8 ounce) boxes manicotti shells
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1½ pound ground beef
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1 pound hot Italian sausage
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1 medium onion, finely diced
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2 cups sharp cheddar cheese
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6 ounce cream cheese
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1 jalapeno, finely diced
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2 teaspoons Slap Ya Mama seasoning
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2 teaspoons garlic powder
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2 teaspoon black pepper
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1 teaspoon red pepper flakes
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⅓ cup barbecue sauce
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2 (16 ounce) packages beef bacon
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Additional barbecue sauce for coating
Instructions
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Step 1
Cook manicotti shells according to package directions until al dente. Drain and set aside. -
Step 2
In a large bowl, combine ground beef, hot Italian sausage, diced onion, sharp cheddar cheese, cream cheese, diced jalapeno, Slap Ya Mama seasoning, garlic powder, black pepper, red pepper flakes, and ⅓ cup barbecue sauce. Mix thoroughly. -
Step 3
Stuff the cooked manicotti shells with the meat mixture. A piping bag or a small spoon can be helpful for this step. -
Step 4
Wrap each stuffed manicotti shell with a strip of beef bacon. Secure with toothpicks if necessary. -
Step 5
Preheat your smoker to 250°F (120°C). -
Step 6
Place the bacon-wrapped shotgun shells on the smoker grates. Smoke for 2-3 hours, or until the bacon is crispy and the internal temperature of the meat reaches 165°F (74°C). -
Step 7
During the last 30 minutes of smoking, brush the shotgun shells with additional barbecue sauce for a glossy finish. -
Step 8
Remove from smoker and let rest for a few minutes before serving.
Important Information
Nutrition Facts (Per Serving)
It is important to consider this information as approximate and not to use it as definitive health advice.
Allergy Information
Please check ingredients for potential allergens and consult a health professional if in doubt.
